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Less food wastage thanks to sustainable packaging and labelling concepts for fruit and vegetables
MULTIVAC adjusted to this trend at an early stage: Its solutions not only meet the sustainability requirements of customers, they also protect the packaged product perfectly, as well as reducing food wastage and appealing to retailers and consumers alike with their attractive design.
MULTIVAC adjusted to this trend at an early stage: Its solutions not only meet the sustainability requirements of customers, they also protect the packaged product perfectly, as well as reducing food wastage and appealing to retailers and consumers alike with their attractive design.
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“We support manufacturers of medical technology as a partner.”
Product safety, reliability, sustainability and cost-effectiveness: To implement the best possible packaging lines for manufacturers of medical technology, MULTIVAC continues to advance as a solution provider in line with the increasing requirements of the industry. In this interview, Luc van de Vel, Executive Vice President of the Food, Medical & Consumer Solutions Business Unit at MULTIVAC, explains what the future holds.
Product safety, reliability, sustainability and cost-effectiveness: To implement the best possible packaging lines for manufacturers of medical technology, MULTIVAC continues to advance as a solution provider in line with the increasing requirements of the industry. In this interview, Luc van de Vel, Executive Vice President of the Food, Medical & Consumer Solutions Business Unit at MULTIVAC, explains what the future holds.
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“60 years of MULTIVAC - Globalisation, digitalisation and sustainability”
Some 60 years after the company was founded, MULTIVAC has long been known as much more than just a producer of packaging machines. The company has now developed into a global systems supplier with an annual turnover of 1.2 billion euros. And it is treading new paths in digitalisation and sustainability. Discussion with Guido Spix, joint Group President of MULTIVAC.
Some 60 years after the company was founded, MULTIVAC has long been known as much more than just a producer of packaging machines. The company has now developed into a global systems supplier with an annual turnover of 1.2 billion euros. And it is treading new paths in digitalisation and sustainability. Discussion with Guido Spix, joint Group President of MULTIVAC.
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“Digitalisation in the packaging process is gaining in dynamism”
Interview with Dr Marius Grathwohl, Vice President of Digital Products & Transformation at MULTIVAC
Interview with Dr Marius Grathwohl, Vice President of Digital Products & Transformation at MULTIVAC
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Packaging flat sterile products efficiently and reliably
When flat and sterile disposable products are being packed in large batch sizes, it is not only the pack quality but also the efficiency and cost-effectiveness of production which is of great importance.
When flat and sterile disposable products are being packed in large batch sizes, it is not only the pack quality but also the efficiency and cost-effectiveness of production which is of great importance.
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Process validation as the basis for maximum product safety
The relevance of process precision and reproducibility continues to increase in the medical products industry. Process validation provides seamless documentation, that the defined quality features are being achieved with a high level of reliability and consistency over the entire life cycle of the product. As a supplier of integrated solutions, MULTIVAC has many years of well-grounded expertise in all types of projects and packaging solutions. It can, therefore, offer professional support to manufacturers of medical devices, when they are implementing a challenging process validation.
The relevance of process precision and reproducibility continues to increase in the medical products industry. Process validation provides seamless documentation, that the defined quality features are being achieved with a high level of reliability and consistency over the entire life cycle of the product. As a supplier of integrated solutions, MULTIVAC has many years of well-grounded expertise in all types of projects and packaging solutions. It can, therefore, offer professional support to manufacturers of medical devices, when they are implementing a challenging process validation.
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RX 4.0 offers maximum process reliability
The medical products and pharmaceutical industries place very great demands on the precision and reproducibility of processes when packing sensitive products - not least because of the new MDR and UDI regulations. The declared aims of both sectors also include improvements in throughput times, production efficiency and process flexibility.
The medical products and pharmaceutical industries place very great demands on the precision and reproducibility of processes when packing sensitive products - not least because of the new MDR and UDI regulations. The declared aims of both sectors also include improvements in throughput times, production efficiency and process flexibility.
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“Manufacturers of medical products should approach their suppliers at an early stage.”
Dr Jan Havel, Global Director for General Essential Modules (GEM), Biocompatibility, Sterilization and Packaging at TÜV SÜD Product Services GmbH explains, what manufacturers of medical products must take into consideration in the light of MDR.
Dr Jan Havel, Global Director for General Essential Modules (GEM), Biocompatibility, Sterilization and Packaging at TÜV SÜD Product Services GmbH explains, what manufacturers of medical products must take into consideration in the light of MDR.
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Maximum flexibility in the portioning of fresh meat
Producers of sausage and meat products are being required, now more than ever, to provide a wide range of varieties for the market.
Producers of sausage and meat products are being required, now more than ever, to provide a wide range of varieties for the market.
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FRITSCH - A strong MULTIVAC brand
The integration of FRITSCH into the MULTIVAC Group is proceeding very rapidly. The joint CEOs, Andreas Eyd and Frank Gabriel, report in this interview on the current state and prospects of the family company, which was founded in 1926.
The integration of FRITSCH into the MULTIVAC Group is proceeding very rapidly. The joint CEOs, Andreas Eyd and Frank Gabriel, report in this interview on the current state and prospects of the family company, which was founded in 1926.
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Digitalisation in the food industry
In many business sectors, digitalisation is already well advanced. However, the food processing industry is still in the early stages, although it is clear that digitalisation can make a major contribution to greater efficiency, process reliability, and transparency, as well as higher pack and product quality. The current situation is illustrated for us by Dr Marius Grathwohl, Vice President of Digital Products and Transformation at MULTIVAC.
In many business sectors, digitalisation is already well advanced. However, the food processing industry is still in the early stages, although it is clear that digitalisation can make a major contribution to greater efficiency, process reliability, and transparency, as well as higher pack and product quality. The current situation is illustrated for us by Dr Marius Grathwohl, Vice President of Digital Products and Transformation at MULTIVAC.
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The digital challenge
One of the most important drivers for progress and development in the medical and pharmaceutical industries is digitalisation along the entire process chain. In order to benefit from digitalisation and the resulting added value, a clear digital strategy is essential and must be in harmony with the whole company strategy.
One of the most important drivers for progress and development in the medical and pharmaceutical industries is digitalisation along the entire process chain. In order to benefit from digitalisation and the resulting added value, a clear digital strategy is essential and must be in harmony with the whole company strategy.
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Carrier concepts as an important building block for automation in the packaging process
Today, packaging machines in the medical and pharmaceutical industries are generally a central component of an increasingly complex system solution, which is invariably complemented by customised conveyor and infeed systems, handling modules, labellers, printing solutions and inspection systems. Automation makes it possible to have more stable, transparent, efficient and above all reliable processes throughout the line, particularly if at the same time there is an integrated transfer of all the process data. This article will shed light on the benefits that automation solutions offer, as well as the opportunities that are currently available in the area of product infeed and generally throughout the packaging process.
Today, packaging machines in the medical and pharmaceutical industries are generally a central component of an increasingly complex system solution, which is invariably complemented by customised conveyor and infeed systems, handling modules, labellers, printing solutions and inspection systems. Automation makes it possible to have more stable, transparent, efficient and above all reliable processes throughout the line, particularly if at the same time there is an integrated transfer of all the process data. This article will shed light on the benefits that automation solutions offer, as well as the opportunities that are currently available in the area of product infeed and generally throughout the packaging process.
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Digital printing systems fulfil challenging pack marking requirements
The UDI Directive applies to all companies, which manufacture medical products or bring these into circulation. From 25 April 2020 all products of Class III together with implants must be marked with a distinct and unique identification number, and this applies from May 2023 to products of Class IIa and IIb, as well as from 2025 to products of Class I. This distinct product identification is allocated by various bodies - these are currently GS1, HIBCC and ICCBBA. The products together with their master data and a so-called Basic UDI are registered in a new, central database (Eudamed) covering all of Europe.
The UDI Directive applies to all companies, which manufacture medical products or bring these into circulation. From 25 April 2020 all products of Class III together with implants must be marked with a distinct and unique identification number, and this applies from May 2023 to products of Class IIa and IIb, as well as from 2025 to products of Class I. This distinct product identification is allocated by various bodies - these are currently GS1, HIBCC and ICCBBA. The products together with their master data and a so-called Basic UDI are registered in a new, central database (Eudamed) covering all of Europe.
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Full wrap labelling for maximum pack attractiveness at the POS
Full wrap labels, which enclose all four sides of a pack like a banderole, feature a whole range of competitive advantages over other solutions for labelling and marking. In addition to their function as information carriers, full wrap labels are today also an essential design feature for increasing the appeal of packs on the shelf. They support manufacturers in optimal presentation of their brand and offer consumers real added value.
Full wrap labels, which enclose all four sides of a pack like a banderole, feature a whole range of competitive advantages over other solutions for labelling and marking. In addition to their function as information carriers, full wrap labels are today also an essential design feature for increasing the appeal of packs on the shelf. They support manufacturers in optimal presentation of their brand and offer consumers real added value.
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Automated label and print inspection in the food industry
Rising demands in food labelling increase the complexity of information that has to be printed on labels. As the throughput of packaging lines continues to increase, it is no longer possible for the human eye to inspect label print thoroughly. Although present legislation does not yet stipulate the use of visual inspection systems for checking labels, investment in automatic inspection systems can be very beneficial for many reasons.
Rising demands in food labelling increase the complexity of information that has to be printed on labels. As the throughput of packaging lines continues to increase, it is no longer possible for the human eye to inspect label print thoroughly. Although present legislation does not yet stipulate the use of visual inspection systems for checking labels, investment in automatic inspection systems can be very beneficial for many reasons.
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Optimum slicing quality and weight accuracy when producing cheese slices
Today a large variety of sliced cheese is sold in chill cabinets in every supermarket. The different sorts, such as Appenzeller, Edam, Gouda, Leerdammer, or Tilsiter are either packed as shingled or wafer-thin slices, which are folded and presented attractively in the pack. While also maintaining the highest hygienic standards, producers today must operate with the maximum efficiency, flexibility, weight accuracy, and yield, if they are to remain competitive in the market. But how can these requirements be met? And what in particular must be taken into account when slicing cheese?
Today a large variety of sliced cheese is sold in chill cabinets in every supermarket. The different sorts, such as Appenzeller, Edam, Gouda, Leerdammer, or Tilsiter are either packed as shingled or wafer-thin slices, which are folded and presented attractively in the pack. While also maintaining the highest hygienic standards, producers today must operate with the maximum efficiency, flexibility, weight accuracy, and yield, if they are to remain competitive in the market. But how can these requirements be met? And what in particular must be taken into account when slicing cheese?
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Sustainable packaging concepts for sliced cheese
Thanks to the driving force of the EU's Plastics Strategy and new packaging legislation, the issue of sustainability is now gaining increasing importance in the packing of dairy products. At the same time the strict hygiene regulations must however continue to be observed, while also maintaining the maximum shelf life for the food products. Innovative packaging concepts can help to master the difficult balancing act between sustainability, product protection, and retaining quality.
Thanks to the driving force of the EU's Plastics Strategy and new packaging legislation, the issue of sustainability is now gaining increasing importance in the packing of dairy products. At the same time the strict hygiene regulations must however continue to be observed, while also maintaining the maximum shelf life for the food products. Innovative packaging concepts can help to master the difficult balancing act between sustainability, product protection, and retaining quality.
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Use automation to master modern challenges in the food industry
Intelligently used automation solutions can make a major contribution in the food industry to designing an efficient, hygienic, and cost-effective packaging process. Automation is particularly worthwhile for product loading, even if this process represents a real challenge for some applications due to the diverse nature of the products. This article will throw light on those systems, which are available for the most common tasks in this sector.
Intelligently used automation solutions can make a major contribution in the food industry to designing an efficient, hygienic, and cost-effective packaging process. Automation is particularly worthwhile for product loading, even if this process represents a real challenge for some applications due to the diverse nature of the products. This article will throw light on those systems, which are available for the most common tasks in this sector.
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Labelling of dairy products
The range of dairy products is very large - it extends from hard cheese, semi-hard sliced cheese or soft cheese through to butter and cream cheese and right up to liquid or creamy products such as milk, whipped cream, and yogurt. In this article you will learn how the labelling process for the different product groups can be performed as reliably, efficiently, and cost-effectively as possible.
The range of dairy products is very large - it extends from hard cheese, semi-hard sliced cheese or soft cheese through to butter and cream cheese and right up to liquid or creamy products such as milk, whipped cream, and yogurt. In this article you will learn how the labelling process for the different product groups can be performed as reliably, efficiently, and cost-effectively as possible.
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Packing sustainably
The new Packaging Legislation has been in force in Germany since the start of 2019. Among other things, it lays down challenging quotas for the recycling of materials and the reusability of packs. The introduction of a functioning closed-loop system for the packaging industry, as well as establishing that plastics are a reusable and therefore valuable resource, are important steps in the right direction. In parallel with this, the packaging industry is also driving forward the development of packs made from alternative materials. In addition to the introduction of a closed-loop system for plastics, the reduction in the consumption of plastics in the production of packs also represents another sensible approach to the sustainable development of the packaging industry.
The new Packaging Legislation has been in force in Germany since the start of 2019. Among other things, it lays down challenging quotas for the recycling of materials and the reusability of packs. The introduction of a functioning closed-loop system for the packaging industry, as well as establishing that plastics are a reusable and therefore valuable resource, are important steps in the right direction. In parallel with this, the packaging industry is also driving forward the development of packs made from alternative materials. In addition to the introduction of a closed-loop system for plastics, the reduction in the consumption of plastics in the production of packs also represents another sensible approach to the sustainable development of the packaging industry.
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MULTIVAC Pack Pilot - a new dimension in operating convenience
MULTIVAC Pack Pilot is cloud-based software, which supports operators in setting up the packaging machine to the optimum degree, without a high level of expert knowledge being required. It is available for the RX 4.0 thermoforming packaging machine and the new TX 710 traysealer from MULTIVAC - and it ensures the highest possible output is achieved, as well as consistently high pack quality and maximum process reliability. MULTIVAC is heralding a new era of operating convenience with its Pack Pilot.
MULTIVAC Pack Pilot is cloud-based software, which supports operators in setting up the packaging machine to the optimum degree, without a high level of expert knowledge being required. It is available for the RX 4.0 thermoforming packaging machine and the new TX 710 traysealer from MULTIVAC - and it ensures the highest possible output is achieved, as well as consistently high pack quality and maximum process reliability. MULTIVAC is heralding a new era of operating convenience with its Pack Pilot.
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Beef jerky in attractive aluminium packs
Dried meat is one of the most popular snacks in China. But jerky has now also become one of the top sellers in the USA, and even recently in Germany. The market for the spicy, long-life strips and pieces of beef, duck, and ostrich meat is booming worldwide. The sales figures in the snacks segment are strongly driven by marketing. The Chinese company, Zhangfei Beef, recognized this trend at an early stage and now presents its high-quality beef snacks at the point of sale in attractive aluminium packs.
Dried meat is one of the most popular snacks in China. But jerky has now also become one of the top sellers in the USA, and even recently in Germany. The market for the spicy, long-life strips and pieces of beef, duck, and ostrich meat is booming worldwide. The sales figures in the snacks segment are strongly driven by marketing. The Chinese company, Zhangfei Beef, recognized this trend at an early stage and now presents its high-quality beef snacks at the point of sale in attractive aluminium packs.
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“A holistic approach to retail thinking, management, and processes”
In Germany food still arrives at the consumer in the classic way via traditional physical retailing. Only one percent of significant market volume is handled online. But the market potential is huge - as are the challenges presented to online retailers, particularly as regards the logistics. We spoke to Dr. Reinhard Grandke, Head of the German Agricultural Society (DLG) about the challenges and opportunities for digitalisation in food retailing.
In Germany food still arrives at the consumer in the classic way via traditional physical retailing. Only one percent of significant market volume is handled online. But the market potential is huge - as are the challenges presented to online retailers, particularly as regards the logistics. We spoke to Dr. Reinhard Grandke, Head of the German Agricultural Society (DLG) about the challenges and opportunities for digitalisation in food retailing.
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Perfect slicing results for fresh meat and processed products
Precise weight control in the portioning and slicing of meat or sausage products is one of the standard requirements in industrialised processing of fresh food. The slicing quality of the finished product is influenced significantly by the tempering and forming of the raw product, as well as by the slicing technology used. In this article we have compiled those aspects, which need to be taken into account with slicing, depending on the particular product and the outline conditions.
Precise weight control in the portioning and slicing of meat or sausage products is one of the standard requirements in industrialised processing of fresh food. The slicing quality of the finished product is influenced significantly by the tempering and forming of the raw product, as well as by the slicing technology used. In this article we have compiled those aspects, which need to be taken into account with slicing, depending on the particular product and the outline conditions.
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Automatic loading of sausage and meat products into the packaging machine
Today practically every stage in the processing and packing of meat and sausage products can be automated. But different products such as sliced meats, sausages or fresh meat require individual solutions. In the following article there are descriptions of the possible options for feeding and loading products efficiently and gently into the pack cavities.
Today practically every stage in the processing and packing of meat and sausage products can be automated. But different products such as sliced meats, sausages or fresh meat require individual solutions. In the following article there are descriptions of the possible options for feeding and loading products efficiently and gently into the pack cavities.
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Different packaging concepts and methods for preserving meat quality
There are different packaging concepts depending on the particular product and the processing stage within the added value chain. This means that different technology and packaging materials are required, when transport or maturation packs for example are being produced, from those required for retail packs for the end consumer. In addition to the high demands placed on hygiene and functionality, one of the most important objectives of a pack is to provide extended shelf life for the product.
There are different packaging concepts depending on the particular product and the processing stage within the added value chain. This means that different technology and packaging materials are required, when transport or maturation packs for example are being produced, from those required for retail packs for the end consumer. In addition to the high demands placed on hygiene and functionality, one of the most important objectives of a pack is to provide extended shelf life for the product.
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Automation in meat processing offers a wide range of benefits
The food industry is booming. An ever increasing number of fresh and processed food products, snacks, ready meals, and convenience products have to be manufactured and packed. But it has become more difficult to find suitable or qualified staff. There is currently an acute lack of personnel in the meat processing sector. At the same time, hygiene and quality requirements are increasing. Automation solutions provide one way out of the dilemma. However, robots have been used to a very limited extent in the meat industry up to now.
The food industry is booming. An ever increasing number of fresh and processed food products, snacks, ready meals, and convenience products have to be manufactured and packed. But it has become more difficult to find suitable or qualified staff. There is currently an acute lack of personnel in the meat processing sector. At the same time, hygiene and quality requirements are increasing. Automation solutions provide one way out of the dilemma. However, robots have been used to a very limited extent in the meat industry up to now.
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Automation solutions for the bakery product industry
The bread and bakery product industry finds itself in a far-reaching transition. Cost pressure, product diversity in the market, altered consumer habits, and hygiene regulations require companies not only to adapt their product range but also to optimise their production processes. One important approach as regards packaging are solutions with a high degree of automation.
The bread and bakery product industry finds itself in a far-reaching transition. Cost pressure, product diversity in the market, altered consumer habits, and hygiene regulations require companies not only to adapt their product range but also to optimise their production processes. One important approach as regards packaging are solutions with a high degree of automation.
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MULTIVAC solutions for secondary packaging – highly efficient and reliable to the end of the line
When it comes to loading packs into boxes or crates, and grouping or converging packs, MULTIVAC offers a wide range of end-of-line solutions, which are very flexible to use and which are individually designed to customer requirements. They can be used to automate quickly and precisely a wide range of tasks for a variety of products, pack formats, weights, and cycle times. They are also very reliable in their targeted ejection of empty or reject packs, and this contributes significantly to increasing process reliability and line efficiency.
When it comes to loading packs into boxes or crates, and grouping or converging packs, MULTIVAC offers a wide range of end-of-line solutions, which are very flexible to use and which are individually designed to customer requirements. They can be used to automate quickly and precisely a wide range of tasks for a variety of products, pack formats, weights, and cycle times. They are also very reliable in their targeted ejection of empty or reject packs, and this contributes significantly to increasing process reliability and line efficiency.
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Automated production of combi packs
Packaging procedures with a high degree of complexity are often used to produce combi packs for pharmaceutical products. Infeed systems, which have to be tailored precisely to the particular components, and also integrated into the packaging line, are required for the automated infeed and loading of the various product components. This means the top priority is the precise and secure positioning of the product components, which are usually very small.
Packaging procedures with a high degree of complexity are often used to produce combi packs for pharmaceutical products. Infeed systems, which have to be tailored precisely to the particular components, and also integrated into the packaging line, are required for the automated infeed and loading of the various product components. This means the top priority is the precise and secure positioning of the product components, which are usually very small.
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For maximum security - Product monitoring in the packaging procedure
Thanks to a wide range of inspection solutions, capable of seamelss integrationd into the packaging line, automated quality control can be performed very reliably, even for high-output applications.
Thanks to a wide range of inspection solutions, capable of seamelss integrationd into the packaging line, automated quality control can be performed very reliably, even for high-output applications.
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MULTIVAC Tray Carrier as a solution for packing in small series of batches
Comprehensive quality control
Comprehensive quality control
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Attractive solutions for full-wrap labelling of packs
MULTIVAC Marking & Inspection has continually expanded its range of conveyor belt labellers in recent years. The spectrum now includes a wide range of solutions for many different labelling requirements and output categories – from the simple BASELINE conveyor belt labellers to 2-track labelling systems with up to ten label dispensers.
MULTIVAC Marking & Inspection has continually expanded its range of conveyor belt labellers in recent years. The spectrum now includes a wide range of solutions for many different labelling requirements and output categories – from the simple BASELINE conveyor belt labellers to 2-track labelling systems with up to ten label dispensers.
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Tanja Böck
Public Relations Manager
Tel: +49 8334 601-0
Mail: press@multivac-group.com
