Metalquimia offer a range of meat injector solutions to fit your size of operation. For example, the MOVIPLUS model has design features suitable for business looking to be leaders in the cyber-industry of the future, by incorporating a smart spray injection system. This helps to achieve accurate brine distribution and uniform colour of your product. 

Highlights: 

• Great simplicity of needle extraction for control, cleaning and sanitation with cutting-edge design for optimal hygiene and food safety.
• Cycle-adjustable tenderiser head for maximum protein extraction and optimised separation between heads for differential injection.

Advantages: 

• Electro-Hydraulic Operation, controlled by Automaton and touch screen Display

• Increased operating cycles achieving greater productivity

• Needles that can be flexible to your products shape by incorporating Flexible Memory Effect needles

Solutions for the tenderisation of meat are available from Metalquimia in both roller and blade formats. Both help to improve yeild and reduce cooking loss. Additionally, certain models offer Clean Label Cut (ROLLERPRESS) or ability to minimise defects (MULTIBLADE).

Highlights: 

• Significantly increase myofibrillar proteins extraction surface, by producing a multitude of cuts in the meat muscle.

• Duo of blades or rollers to significantly increase the surface contributing to the reduction of cooking loss and improving yield.

Advantages: 

Rollers

• Automatic Roller Fixation for maximum protein extraction 

• Automatic adjustment of Press Roller Seperation and automatic regulation of the press roller pressure 

Blades

• Belt feed, ensuring total tenderisation homogeneity throughout the meat mass

• Depending on the product to be processed, blades are adaptable by means of interchangeable blade heads 

Solutions for both brine preparation and brine mixing with the MOLISTICK and BRINMIX Line from Metalquimia, efficient preparation and greater productivity can be achieved. The MOLISTICK is designed for fast and efficient preparation of any type of brine and/or marinade, while the BRINMIX promises less preparation time. 

Highlights: 

• MOLISTICK
  Designed for fast and efficient preparation of any type of brine and/or marinade, even suitable for high-viscosity brines. 

• BRINMIX
  Fast, controlled, efficient preparation of any type of brine or marinade up to 2,500 litres. 

Advantages: 

• MOLISTICK
  Designed with a high-speed stator and crushing rotor, it combines the actions of crushing, dispersing and mixing 

• BRINMIX
  Fast dissolution of the brine due to high-flow recirculation pump creating strong liquid turbulence 

• BRINMIX
  Combined with insulated and/or refrigerated accumulation tanks, provides for the creation of complete brine preparation 

Available in a range of size configurations to suit your scale of production, Meat Stuffers from Metalquimia process meat pieces or whole muscles without destroying the meat’s morphology. 

Highlights: 

• Latest technology such as hydraulic drive and pneumatic loading valve to provide optimum processing. 

• Ergonomic design with very easy access to all components for machine maintenance and controlled by a programmable logic controller. 

Advantages: 

• Continuous vacuum stuffing of large pieces of meat without destroying their morphology

• High quality final product, with excellent texture, without air pockets and without risks of bacteriological contamination

• Processes product without bottlenecks, displacements or rotations ensuring high quality final outcomes

With meat tumbler machines from Metalquimia, you can expect a considerable reduction in processing time.  The mechanically efficient massaging reactor is capable of rotating at high speeds, improving your yields and shortening processing time. Also available as a defrosting unit ideal for minced or whole muscle products.

Highlights: 

• Programmable massaging and tilting cycles for each type of product.

• Total control of process parameters and assisted maintenance.

• Very gentle massage: for even thawed product of the highest quality.

Advantages: 

• On-line control of meat maturation temperature

• Automatic vacuum level control and automatic cover

• Mirror polished interior finish for maximum ease of cleaning

With the COOKLINE 4.0 from Metalquimia, intergration of molding, cooking and demolding operations in a single line can be achieved. 

Highlights: 

• The latest in meat product cooking or cooling systems that integrate versatility into a fully robotic smart flow line.

• Smart cooking with programmable cycles, monitoring and recording of all technical parameters of the process.

Advantages: 

• Optimised Loading and Multi-mold Robots for the loading of different types of containers

• External accumulation tanks for cooking / cooling water for optimal management of the cooking / cooling cycle

• Boiler layout that allows for modular growth with easy access to devices and mechanisms to avoid disruption of overall operation

There are great advantages to loading sausages with Metalquimia. With the HD EVOLoader new standards in sausage loading and handling are met. As an automatic manipulator, this machine surpasses advantages of even the most demanding loading robots on the market. 

Highlights: 

• Inline and 90 degree loading offering enhanced flexibility.

• Increased productivity by maximisation of the packaging unit capacity.

Advantages: 

• Designed with fast disassembly and an open frame structure for optimum hygiene 

• Gentle process throughout to maintain quality of product

• Improved Food Safety of product as no recirculation occurs

Metalquimia offer the best-in-class automatic and semi automatic ham manufacturing plants. These plants can integrate processes such as brine preparation, injection, tenderisation, massaging of product, stuffing, clipping, thermoforming and cooking or cooling in lines at continuous flow. 

Highlights: 

• Guaranteed consistency, quality and safety of the finished product.

• Full control of processing parameters.

• Compact and continuous process with extremely high productivity and profitability.

Advantages: 

• Maximum easiness of cleaning and sanitation

• Guaranteed consistency, quality and safety of the finished product

• Extremely high productivity and profitability

QDSolutions from Metalquimia are ideal for either curing, cooking, baking or producing snacks through their innovative line design. QDS PROCESS for high quality sliced cured products with total regularity, QDS SNACKS for accelerated production time, QDSCOOK’R as a convection oven for Ready-to-Eat and Alt-Meat products and QDSBAKE oven for Ready-to-Eat and Alt-Meat products.

Highlights: 

• QDS PROCESS
  Drastically reduced total processing times, eliminating interminable periods of time in the chamber. 

• QDS SNACKS
  Designed for protien based snacks with continuous, automated and high productivity to meet demand.

• QDSCOOK’R
  A linear belt forced air convection cooker, that can be used both as a steamer for fast and even pasteurizing with high moisture air or for a dry heat process. 

• QDSBAKE
  With forced air convection cooking, baking and dehydrating new technology, all-in-one, based on a continuous moving spiral belt.